Urbanoutlaw Posted September 2, 2009 Author Share Posted September 2, 2009 (edited) Fair point, Husky & no offense taken. The tire's okay for now & will get cleaned before this bike hits the road. Eventually I'm looking at going w/ 150/18s on both ends (currently a 140/16 in back & a skinny 19 up front) but that's going to cost bucks. For now I've set a goal of $2500 to get it up & running (a road worthy Sporty is usually around $7000). This is working w/ what I have for now. As for the chain I'm considering using a later model belt drive, they're quieter & last longer. If I do keep the chain I'll probably swap to a newer setup that uses the sprocket as the rotor for the rear brakes. The forks will have to be swapped out for a wider front end when I change the wheels & that's also pricey. Ironically by the time I get this to look like the Zombie the left over parts will go a long way to building a Hexer. I've heard rumors of a basket case Panhead for $2000.... More pics- Like the shifter, the brake is at the wrong angle to use comfortably & lacks sufficient adjustment. The simple answer is to cut the part down. It's made from 1/2 inch steel rod, I'll use the 1/4 to make the joint stronger. The short piece of 1/4 is all I'll need. The 1/2 is cut down to length. The drill bit is a 3/16 I'll use for a pilot hole in the ends of the 1/2. The 3/16 bit is titanium & much stronger than the 1/4 bit I'll use for the final holes. I had to play around w/ the vise a little to get the holes properly aligned. This should give you a better idea of what I'm after. The weld will fill the gap & make a solid joint. I used some left over flat & set everything up on my magnets, now it'll be straight. It never fails. It's midnight & I'm making good progress until... IMPORTANT SAFETY NOTE!!! Circled is the valve on the bottle. Take care when handling not to break this off, @ around 4500 PSI this is a compressed air rocket. When I was in high school, the metal shop had recent repairs to cinder block walls from an incident like that. The bottle punched through 4 walls & wiped out a bank of gym lockers. It's the next day & we're back in business. One of these days I'll pick up a spare bottle (about $135). I'm getting pretty good w/ the welder considering it's been 6-7 years since I've used it. A little grinding, sanding & some paint & now you can't even tell where it was chopped. (Now the brake will work right, also.) I'll be back w/ more later. Edited September 2, 2009 by Urbanoutlaw Link to comment Share on other sites More sharing options...
Urbanoutlaw Posted September 21, 2009 Author Share Posted September 21, 2009 Busy last couple weeks, moved t a new shop. Gave up half my floorspace but not have better heat, running water & a working bathroom foe $100 a month + electric. This would normally cost around $500 so I'm not complaining. I'll have more pics up soon. Link to comment Share on other sites More sharing options...
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